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Case Study Currently On Site 📍 Saltney, Chester

1,200m² AIB Removal — Ceilings & Firebreak Panels, Saltney, Chester

A large-scale licensed removal programme currently underway in Saltney, Chester. Approximately 1,200m² of asbestos insulating board ceilings and firebreak panels — carried out in four phased enclosures so the building remains safe and operational throughout.

DB
David Broadhurst BSc(Hons), CertEd, COCA
Managing Director, AIB Solutions — HSE Licensed Contractor Since 2005
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Location
Saltney, Chester
Property Type
Commercial
Material
AIB Ceilings & Firebreak Panels
Scale
~1,200m²
Programme
4-Phase Enclosure

The Project

AIB Solutions are currently on site in Saltney, Chester, carrying out the licensed removal of approximately 1,200m² of asbestos insulating board — a combination of ceiling panels and firebreak partitions throughout the building. It is one of the larger commercial AIB programmes we have been engaged on this year.

Asbestos insulating board (AIB) is a licensable material under the Control of Asbestos Regulations 2012 (CAR 2012). Its removal must be carried out by an HSE-licensed contractor under strictly controlled conditions. At 1,200m² spread across a live commercial building, the project has required careful upfront planning to ensure the work can progress methodically without disrupting the client's operations.

AIB ceiling removal — Saltney, Chester

Why This Work Requires a Licensed Contractor

AIB is a friable material. Unlike asbestos cement — where fibres are locked into a bonded matrix — AIB has a softer, more open structure that releases fibres readily when disturbed. It was widely used in commercial construction from the 1950s through to the mid-1980s, particularly for ceiling tiles, partition boards and firebreak panels, precisely because of its lightweight, fire-resistant properties.

That same structural characteristic is what makes its removal a controlled operation. Under CAR 2012, all licensable AIB removal requires:

  • Mandatory notification to the HSE (ASB5) at least 14 days before work begins
  • A detailed written plan of work covering the removal methodology, enclosure design and waste management procedures
  • Full enclosure construction with air-lock entry systems
  • Negative pressure units maintaining continuous negative pressure within the enclosure throughout the work
  • Wet removal techniques to suppress fibre release
  • Independent four-stage clearance air testing on completion of each enclosure
  • A Certificate of Reoccupation before any area is handed back

There are no shortcuts available. The legal framework exists for good reason — and it is followed precisely on every licensed job we carry out.

Enclosure construction — AIB removal Chester Licensed removal in progress — Saltney

The Four-Phase Approach

With 1,200m² of AIB spread across a building that needed to remain partially operational, a single-enclosure approach was not viable. The programme has been structured into four separate enclosure phases, each covering a defined area of the building. Each phase follows the full licensed removal sequence — build, notify, remove, clear, certify — before the next phase begins.

Phase 1
Enclosure Build & HSE Notification
Full enclosure constructed for the first zone. Negative pressure established and verified. Area segregated from the rest of the operational building.
Phase 2
Licensed Removal
AIB ceilings and firebreak panels removed using wet methods under controlled conditions. All waste double-bagged in UN-approved sacks and staged for removal.
Phase 3
Waste Removal & Clearance
All waste removed via registered EA hazardous waste carrier with consignment notes issued. Enclosure prepared for the four-stage independent air clearance procedure.
Phase 4
Independent Clearance & Handback
Independent UKAS-accredited analyst carries out the four-stage clearance. Certificate of Reoccupation issued. Area handed back. Next zone begins.

Structuring the work this way means the client retains use of three-quarters of the building at any given time, the programme can progress steadily without pressure to rush any phase, and each section is independently certified clean before handback.

AIB firebreak panel removal — Chester On site — Saltney AIB programme

Sampling, Waste & Documentation

Every sample collected on this project is sent to a trusted UKAS-accredited laboratory for analysis, with results returned within 24 to 48 hours and a legally valid analysis certificate issued. All asbestos waste is removed by a registered EA hazardous waste carrier to a licensed disposal facility, with full consignment notes issued for every load.

At the end of the programme the client receives a complete documentation package — plan of work, HSE notification records, waste transfer and consignment notes, laboratory analysis certificates, and a Certificate of Reoccupation for each phase. This documentation is essential for the client's compliance records and will be required for any future property transactions, planning applications or insurance purposes relating to the building.

No corners cut. Large-scale licensed removal is all in the planning — the right methodology, the right sequencing, the right documentation. Work like this is exactly what AIB Solutions have been trusted with since 2005.

Planning a Project That Involves Asbestos?

If you have a commercial or industrial building that requires asbestos removal ahead of refurbishment, sale or demolition — talk to us before you start. The earlier we are involved, the better we can structure the programme to fit around your project timeline and minimise disruption to your operations.

AIB Solutions cover Chester and the whole of Cheshire from our base in Newcastle-under-Lyme. See our Chester page for more detail on our coverage across the area, or our Cheshire page for county-wide coverage information.

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